RTM Fuel Pump Sending Unit Feed Line Repair Kit: 2g DSM AWD

This kit is designed to replace the stock fuel feed hard line at the top of the sending unit with a -6AN  or -8AN male fitting. This fitting can then be used to plumb in an -AN fuel feed line. (RTM carries several fuel upgrade kits for this purpose. For details, please refer to the separate entries elsewhere on the site). While it IS possible to retain most of your stock feed line downstream of the sending unit, it's a bit cumbersome and it's not recommended.

The kit is designed to replace all the stock hard metal line attached to the sending unit (both on the exterior and interior sides) and is comprised of:

• your choice of a -6AN or -8AN bulkhead fitting pointing straight up from the sending unit
• plastic sealing washer and nut used with above fitting
• small length of 8mm hose (in type of your choice) to plumb in your fuel pump
• hose clamps for above hose

Here's a quick overview of the repair procedure:
1) Remove sending unit from tank.
2) Cut off the exterior portion of the stock hard line flush with the top if the sending unit.
3) Drill an approx 9/16" hole in the place where the hard line used to exit the sending unit.
4) Clean up any corrosion around this hole.
5) On the underside of the sending unit, cut off the short metal tube (where the fuel pump outlet tube used to go).
6) Install the special -AN to 8mm hose barb bulkhead fitting with the plastic washer on the interior side.
7) Tighten down the bulkhead nut (installed on the interior side).
8) Cut to length and install one end of the 8mm hose to the hose barb on the above fitting and the other end to the output tube of the fuel pump.
9) Re-install sending unit.
(We recommend a new sending-unit-to-tank gasket--MR342213).

NOTES on HOSE TYPE: 
In one of the drop-downs below you are prompted for "hose type".  This refers to the type of hose included in your repair kit.  Regular rubber hose is NOT designed to be submersed in fuel.  The Gates submersible hose IS designed to be submersed continuously in fuel.  Since this hose is located inside your fuel tank, it is HIGHLY RECOMMNED that you use the GATES SUBMERSIBLE HOSE with this kit.  We DO NOT recommend regular rubber hose with this kit, however, we offer it as an option for those wish to take advantage of the cheaper price of the regular hose.

NOTE: Photo is for display purposes and depicts a kit with -6AN bulkhead fitting.  Be assured that your order will correspond to your selections in the drop-downs.

Application: DSM (1995-99) AWD.

Several purchase options available.
Choose from drop-downs below: